Reduce your CO2 footprint with IIoT CUI monitoring

Leave wasteful CUI maintenance processes behind and become more sustainable with CirruSense.

CirruSense is purpose built for the process industry to give you all the information you need in one place, with access from virtually anywhere in the world. This complete ecosystem for gathering, structuring, analysing and visualising data from your plant enables predictive monitoring of high-risk factors such as corrosion under insulation (CUI) - the task for which the system was purpose built in the first place.

Small areas of corrosion can cause major safety implications

During the past two decades alone there have been more than 10 catastrophic incidents where CUI has been a significant factor. This figure does not take into account smaller incidents where the consequences have been “only” financial. With conventional CUI monitoring being an expensive, often wasteful effort, it’s hard to blame companies who cannot afford to exceed industry requirements and regulations

Trusted Partners

Telenor

Tampnet

Bartec

Malux

Safety made smart, convenient and worthwile

Going above and beyond in terms of safety and overview has never been easier. With CirruSense, our subscription based cloud solution for CUI monitoring, your plant could be a smarter, more proactive and most importantly safer plant.

With the data from hundreds of smart, wireless RH/T sensors that have a 15 year battery life, CirruSense gives you access to all the information you need at the push of a button. Algorithms detecting anomalies suggesting there could be safety and/or integrity concerns ensure an immediate distribution of alerts to key stakeholders. Being proactive with safety measures isn’t only about sustainability, it’s about the wellbeing of the people we employ.

How Smart CUI Monitoring Improves Safety

Conventional CUI maintenance and inspection is carried out in 10-year cycles.
The cladding easily gets damaged and can never be completely fail-proof.
Water that has made it to the insulation will be absorbed and lead to corrosion on the piping over time.
Our sensors detect wetness through a hole in the cladding.
A status with regards to wetness is established based on relative humidity and water presence measurements.
Based on a relatively large data set (x sensors/m piping), wetness is visualised and presented in ways that provide valuable, actionable insights.
Part of these actionable insights are presented as a Probability of Failure report.
This, as well as other accurate, actionable insights get delivered to the people who need it, when they need it, by CirruSense.

Get an instant safety and integrity overview

In order for you to have a 24/7 overview of your plant’s status, CirruSense has been developed to be your go-to dashboard for monitoring: There is no limit on how many sensors you can connect (including 3rd party sensors). You can even monitor multiple plants in the same ecosystem.

Due to the modular nature of CirruSense, you can have separate alerts going out to different teams, all depending on the severity of a CUI discovery. If the integrity of your plant is at risk, the right people will know immediately; allowing you to take appropriate action before it even becomes a real threat.

Catastrophic CUI
incidents in the
past two decades.

Stay out of the CUI incident statistic

In the past 20 years alone, corrosion under insulation has caused more than 10 catastrophic incidents.

The ways in which CUI can be the sole or contributing factor are many. Disintegrated piping can jeopardise your plant’s integrity with little to no change in external factors such as wind or structural movement.

Real-time sensor monitoring allows you to preemptively hinder CUI, a far too common cause of accidents.

Maintaining a safe plant has never been easier

Just as CirruSense is easy to acquire with no CAPEX costs, it's also easy to install with its non-disruptive installation process: All sensors are paired with CirruSense using either NFC or by scanning the QR code on the sensor. Should neither of these options be available to you, serial number pairing is also possible.

All sensor data captured by sensors on the plant is communicated to CirruSense wirelessly via 4G/5G’s low power LTE-M or NB-IoT solutions. The use of cellular IoT communication eliminates the need for local gateways, allowing you to invest in state of the art monitoring without the typical challenges associated with system integration.