Mitigate risk of incidents with IIoT CUI prediction

Improve the integrity of your plant and become more HS compliant.

CirruSense is a CUI prediction solution purpose built for the process industry. With its data driven risk prediction capabilities and cost effective IIoT sensors, CirruSense makes it easy to become an even safer plant through subscription to insights.

Small areas of corrosion can cause massive safety implications

Corrosion Under Insulation (CUI) poses a great threat to process plants with insulated piping. Not only can its consequences be catastrophic, but it is impossible to localise with the naked, human eye. With conventional, risk based (RBI) or periodic inspection models, cladding must be removed to find water intrusion, one of the main elements required to cause corrosion.

Where conventional CUI management leaves piping unmonitored and unaccounted for extended periods of time, the Trisense solution gives you complete and up-to-date information about wetting of every monitored asset.

Trusted Partners

Telenor

Tampnet

Bartec

Malux

Safety made smart, convenient and cost efficient

By using smart IIoT sensors from Trisense to fuel CirruSense’s algorithms, you make safety management at your plant easy and cost efficient.

Continuous monitoring of actual wetting conditions
Measurements enriched with weather data
User friendly dashboards
Actionable insights

How Smart CUI Monitoring Improves Safety

Conventional CUI maintenance and inspection is carried out in 10-year cycles.
The cladding easily gets damaged and can never be completely fail-proof.
Water that has made it to the insulation will be absorbed and lead to corrosion on the piping over time.
Our sensors detect wetness through a hole in the cladding.
A status with regards to wetness is established based on relative humidity and water presence measurements.
Based on a relatively large data set (x sensors/m piping), wetness is visualised and presented in ways that provide valuable, actionable insights.
Part of these actionable insights are presented as a Probability of Failure report.
This, as well as other accurate, actionable insights get delivered to the people who need it, when they need it, by CirruSense.

Get an instant safety and integrity overview

In order for you to have a 24/7 overview of your plant’s status, CirruSense has been developed to be your go-to dashboard for monitoring: There is no limit on how many sensors you can connect (including 3rd party sensors). You can even monitor multiple plants in the same ecosystem.

Due to the modular nature of CirruSense, you can have separate alerts going out to different teams, all depending on the severity of a CUI discovery. If the integrity of your plant is at risk, the right people will know immediately; allowing you to take appropriate action before it even becomes a real threat.

Catastrophic CUI
incidents in the
past two decades.

Stay out of the CUI incident statistic

In the past 20 years alone, corrosion under insulation has caused more than 10 catastrophic incidents.

The ways in which CUI can be the sole or contributing factor are many. Disintegrated piping can jeopardise your plant’s integrity with little to no change in external factors such as wind or structural movement.

Real-time sensor monitoring allows you to preemptively hinder CUI, a far too common cause of accidents.

Maintaining a safe plant has never been easier

Just as CirruSense is easy to acquire with no CAPEX costs, it's also easy to install with its non-disruptive installation process: All sensors are paired with CirruSense using either NFC or by scanning the QR code on the sensor. Should neither of these options be available to you, serial number pairing is also possible.

All sensor data captured by sensors on the plant is communicated to CirruSense wirelessly via 4G/5G’s low power LTE-M or NB-IoT solutions. The use of cellular IoT communication eliminates the need for local gateways, allowing you to invest in state of the art monitoring without the typical challenges associated with system integration.